AlpHa Measurement Solutions |
Oxidation-Reduction Potential (ORP) in Chemical Production

ORP in Chemical Production

Chemical production plants manufacture high quality finished goods and raw materials. Oxidation-reduction potential (ORP or REDOX) measurement of the entire process, including raw water used in production, is a critical tool for quality, safety, and performance. 

ORP measurements are an invaluable tool to understand the status of the targeted oxidation-reduction reaction at many places along the production, cleaning, or quality control processes. For example, in the production of bleach, ORP can be used to indicate when the proper ratio of chlorine and sodium hydroxide (caustic) is achieved. At the effluent end of many chemical production processes, ORP measurement is a useful tool in the treatment / mitigation of metals and cyanides. Various mechanical insertion assemblies and specialized housing materials are designed to ensure chemical compatibility for the specific measurement process.

silos and smokestacks of a chemical factory
  • Full Range: -1999 to +1999 mV (meter dependent)
  • Accuracy: ±0.1 mV (meter dependent)
  • Temperature Range: -5 to 135°C
  • Tuff-Tip Option
  • Custom Mechanical Assemblies Available
  • Warranty: 12 Months
  • Form Factor
    • 12 mm
    • Cartridge
    • Process Body
    • Custom Options Available
  • Housing Material Options
    • PVC / CPVC
    • Ryton® (PPS)
    • ABS
    • Epoxy
    • Polycarbonate
    • Kynar® (PVDF)
    • Polyethylene
    • PEEK
    • Teflon™ (PTFE)
    • Ultem® (PEI)
    • Glass
    • Metal
      • Stainless Steel
      • Other Metals Available
  • Thermistor Options
    • PT100 (type A & B)
    • PT1000
    • 10 kohm
    • 30 kohm
    • 100 kohm
    • Any commercially available thermistors and custom options
    • Common temperature accuracy is ±0.3°C and can vary based on thermistor option chosen
  • Reference System
    • Ag / AgCl
    • Differential
    • Custom Options Available
  • Reference Junction Options
    • Double Junction
    • Single Junction
    • Custom Options Available
  • Reference Junction Material / Design
    • Porous Plastic (PTFE / HDPE / PP)
    • Ceramic Pin / Annular / Disc
    • Fiber / Pellon
    • Sleeve Junction / Free Flow (liquid / liquid or ground glass joint)
    • Open Aperture 
    • Solid State
    • Custom Options Available
  • Solution Ground
    • Integrated in Thermowell
    • Integrated in Body Housing
    • Stand-alone
    • Custom Options Available
  • Reference Electrolyte
    • Sealed
      • Soft Gel
      • Solid Gel
    • Refillable
      • Liquid
      • Soft Gel
    • Custom Options Available
  • ORP Sensor Shape 
    • Disc
    • Single Band
    • Double Band
    • Pin
  • ORP Sensor Material
    • Platinum
    • Gold
    • Silver
    • Custom Options Available
  • Integrated Insertions
    • 3/4" NPT
    • 1/2" NPT
    • 1" NPT
    • PG 13.5
    • Custom Options Available
  • Analog
    • Millivolts
    • 4 – 20 mA
    • 0 – 5 V
    • 0 – 10 V
    • Custom Options Available
    • Custom options available with preamp capabilities
  • Digital
    • RS-485 MODBUS RTU
    • Custom Options Available 
  • Connectors
    • Integrated Connectors (detachable or cableless)
      • S7
      • S8
      • Integrated BNC
      • Variopin
      • Custom Options Available 
    • Connectors with Cables (including temperature)
      • BNC
      • DIN
      • MOLEX
      • Mil-spec
      • 2.5 mm / 3.5 mm phono
      • RCA
      • Spade Lugs
      • Tinned Leads
      • LEMO
      • Circular connectors
      • Any commercially available connectors and custom options available